Ref. No. : CA - 35187 - (Quality - Extrusion – with 6.9 years in Plastic Industry)

Education

Completed Mechanical Engineering (B.E) in First class From Praveras Sir Visveswaraya Institute of Technology in year 2018
Passed higher secondary With First Class from Maratha Vidya Prasarak Samaj's K.S.K.W. Arts, Science & Commerce College, CIDCO, Nashik in year 2012
Passed High School with First Class from T. J Bytco School, Nashik in year 2010.

Skill Sets

High diligence. 
Intimate knowledge of various manufacturing processes. 
Listening ability and patience. 
Ability to remain calm. 
Extraordinary customer service and relationship management experience. 
Exceptional verbal and written communication skills. 
Able to adapt to change and provide support in a challenging environment. 
Results oriented. 
Excellent prioritization capabilities.
Ability to work with cross-functional teams. 
Knowledge of CAD tools.

Work Experience

Quality Assurance Engineer
From -October 2020 to till date
Company profile -manufacturing of EPDM and Nitrile Rubber Insulation Sheets

Job profile -
Responsible for internal process quality & outgoing product quality
Developed & implemented PFMEA, process control plans, SOPs for Hard top assembly process, successfully supporting defect free product launch.
Responsible to conduct Process & Product audit, layout inspection, PDI, Internal GNOVA-C & layered audit.
Resolution of customer complaints using statistical tools
Responsible for submission of corrective actions through SCAP, 8D by doing root cause analysis & evaluation of the 4Ms of the process
Participate in PDCA review along with CFT
Use of DOE to improve process parameters
Process monitoring by SPC, MSA & regular checks on CTQs to achieve Cp, Cpk requirements.
Responsible for IATF 16949 Certification by developing internal QMS
Collaborated with supplier to improve product quality by initiating process change.
Contribution to continuous improvement to achieve the quality objective by initiating alternate ideas & process reforms
Responsible for reporting the performance of QMS in monthly management review
New product development - New Thar Hard Top canopy
Developed new product FMEA & control plan documents
Co-ordination with D&D team in trouble shooting activities
Responsible for APQP planning & Preparation of PPAP documents such as PFD, Control Plan & PFMEA along with process SOPs.
Strengthening of process based on PTDB & Selection of SC &CC parameters.
Product & FTG validation to accomplish defect free product launch

Quality Assurance Engineer
From - June 2018 to October 2020
Company profile - leading manufacturer of wide range of self- adhesive tapes / multicolor, dangler / various type of poly bags and flexible

Job profile -
Responsible for Quality Systems implementation & adherence throughout the plants.
Production & Improvements through training & kaizens.
Make PPT as per customer requirement.
Closer of all customer complaint in SCAP format.
Daily Red Bin analysis to reduce in house rejection PPM and make zero defects.
Monthly review on top in house Rejection with the help of pareto chart and take action to find out root cause.
SPC on product to detect feasibility of process and form it improving process to achieve better quality.
Preparation of SOP (Standard Operating Procedure), PFD, Control Plan, PFMEA, Work Instruction, Machine check sheet, Poka Yoke check Sheet and all related document which is required to shop floor.
DMR Updation and send to management on daily bases.
Sealant validation report and MSA
Shower report, humidity report and daily joinery pics send to customer.
Cycle time review of existing lines and study on increasing its capacity.
Conducting Layered Audit on daily bases and Weekly Process Audit to reduce non-compliances & achieve customer satisfaction.
Responsible for preparation of operational control procedure
Track IATF related internal audit corrective and preventive action plans to ensure timely completion.
Ensure all the process parameters are being followed at the respective area.
Schedule management review meeting & report performance of IATF & EHS to top management.
Change management Monitoring
Responsible to conduct internal audit, process audit, Product audit.
Close follow up with Suppliers & providing required help in timely closure of complaints & related improvement at supplier end.
Monthly Pareto analysis & work on projects to reduce PPM.
Conducting audits at suppliers manufacturing location to ensure their manufacturing processes meet the quality standards.
No of NC identified Vs. closed during audit.
Objective data monitoring and continuous improvement.
Product, Process validation Customer complaint handling MPPAP closer as per plan.
Instrument calibration from NABL approved source as per plan.
Coordination with external agency (ASR) for certification audit.
Coordinate customer audit.

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